Gas Separator / Desander

Fat Man

A hydrocyclonic degasser desander that combines two separation methods in one housing — centrifugal and gravitational gas break away up top, a hydrocyclone desander below.

Gas Fluid Solids
Cutaway render of the Fat Man separator showing the fluid flow path in red through the housing

Overview

The Fat Man combines two types of separation for maximum fluid, gas, and solids separation. The upper chamber allows gas to break away from the fluid through centrifugal and gravity separation, while the hydrocyclone at the bottom removes suspended solids — one housing, two mechanisms, working on the stream in sequence.

How it works

Two separation stages in a single run — gas breaks out above, solids spin out below.

  • Gravitational + centrifugal gas break away

    The upper spiral creates a centrifugal motion that pushes heavier, denser fluid to the outer housing while gas breaks toward the middle. Conventional gravity separation works alongside it — gas rises, fluid falls.

  • Gas returns to the bore

    On the downstroke, the separated gas is drawn back upward and out of the gas separator, routed clear of the pump intake.

  • Hydrocyclonic desanding

    The lower portion houses the desander, where centripetal motion forces solids out of solution — the same principle as a cyclonic vacuum — and ejects them into the lower mud anchor.

  • Lite configuration available

    The tool can be run with or without the upper spiral in a Lite version, when gas handling needs are lighter than solids handling needs.

See it in the field

Particle trace CFD simulation comparing FatMan's desander spiral to a conventional hydrocyclone, showing tighter, more organized particle paths
Particle trace CFD — FatMan vs. conventional hydrocyclone

Features & benefits

Gas separator specifications

All five bore sizes share the same two-stage separation design.

Dimensions in inches (mm) / feet (m) unless noted
Spec 5.0" 4.5" 4.0" 3.5" 2.375"
Separator size5.0 (127)4.5 (114.3)4.0 (101.6)3.5 (88.9)2.375 (60.3)
Length42 ft (12.8 m)33 ft (10 m) / 17 ft (5 m)33 ft (10 m)33 ft (10 m) / 17 ft (5 m)33 ft (10 m)
Max OD5.0 (127)4.5 (114.3)4.0 (101.6)3.53.00 (76.2)
Inner tube ID1.0 (25.4) / 1.25 (31.8)1.0 (25.4) / 1.25 (31.8)1.0 (25.4)1.0 (25.4)1.0 (25.4)

Size the desander spiral

The FatMan desander works inside a flow window. Enter the pump or the daily fluid rate to see which spiral fits your well.

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Related in the Fat Man family

Same core platform, adapted for specific well conditions.

Technical data sourced from Vannevar internal data sheets, current as of the most recent revision on file.