Gas Separator / Desander · Fat Man Family

FatMan KI

A screened hydrocyclonic degasser desander built for wellbores where sand continually fills the mud joints — a wire-wrapped screen stage ahead of the standard Fat Man separation.

Gas Fluid Solids
Cutaway render of the FatMan KI separator

Overview

The FatMan KI is built for wellbores where sand will continually fill mud joints — including refractured wells, where proppant flowback often creates the same continually sandy conditions. It combines two types of solids separation for maximum fluid and solids handling: the outer housing is wire-wrapped to stop larger solids from moving into the inner chamber, while the larger screen still lets gas break away from the fluid through centrifugal and gravity separation, and the hydrocyclone at the bottom removes suspended solids. The wire-wrapped screen is available in 6, 8, 10, and 12 gauge, so mesh openness can be matched to the sand profile of the well. The system can be run in tandem to add screened surface area and delay plugging.

How it works

A screen stage ahead of the standard two-stage Fat Man separation.

  • Wire-wrapped outer screen

    The outer chamber is wrapped with a stainless steel screen, keeping larger solids from continually filling the mud joints below — the first line of defense in extremely sandy wellbores. The screen is available in 6, 8, 10, and 12 gauge to match the sand profile of the well.

  • Gas break away

    The larger screen area still allows gas to break away from the fluid through the same centrifugal and gravity separation used across the Fat Man platform.

  • Hydrocyclonic desanding

    The lower portion houses the desander, where centripetal motion — the same vacuum-cleaner-style spin as the base Fat Man — forces remaining solids out of solution and into the lower mud anchor.

  • Tandem configuration

    Running two units in tandem elongates the total screened surface area, extending the time before the screen plugs in the heaviest sand loading.

FatMan KI screen detail

Features & benefits

Separator specifications

Available in a tandem configuration for extended screen area.

Dimensions in inches (mm) / feet (m) unless noted
Spec5.00"4.00"3.00"
Separator size5.00 (114.3)4.00 (101.6)3.00 (76.2)
Screen gauge6 / 8 / 10 / 12 gauge
Length33 ft (10 m) / 68 ft (20.7 m) tandem33 ft (10 m) / 68 ft (20.7 m) tandem33 ft (10 m) / 68 ft (20.7 m) tandem
Inner tube ID1.0 (25.4) / 1.25 (31.8)1.0 (25.4)1.0 (25.4)

Size the desander spiral

The FatMan KI desander works inside a flow window. Enter the pump or the daily fluid rate to see which spiral fits your well.

Want the full recommendation?
Add your casing and production data and we'll email you the separator size, the desander spiral and the recommended tools.
Run the full calculator →

Related in the Fat Man family

Technical data sourced from Vannevar internal data sheets, current as of the most recent revision on file.